Red Box Foam

+44 (0) 2380 254285

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Mon–Fri: 7:30–16:00

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Foam Case Inserts

Precission-Cut Heavy-Duty Foam

Custom Foam Case Inserts

At Red Box Foam we have over 10 years’ experience creating custom foam inserts for carry cases and other bespoke storage solutions.

Why Use Red Box Foam Inserts in Your Tool Case?

Superior protection. Professional presentation. Efficient organisation. You’ll experience so many upsides when you add a custom Red Box Foam insert to your portable or on-site storage.

Made to Fit Any Tool Case

Want to upgrade your tool storage without investing in a new cabinet or case? Our custom foam case inserts offer a fast, easy, and cost-effective way to breathe new life into your existing tool storage.

Fitted to the exact dimensions of your tool case or drawers, we offer our foam inserts for cases in varying depths to accommodate tools of all weights and densities, including power tools, battery packs, and other bulkier kit.

High-Density Durable Foam

Seeking a more reliable tool storage solution? With bespoke tool foam inserts for tool boxes you don’t have to worry about damaging or misplacing your tools. We manufacture our inserts from high density foams that guarantee long-lasting protection for your tools. Each unique foam in our range is available in a choice of 14 colours and we also offer shadow foaming or two-toned foams for enhanced tool control.

Precision-Cut for Maximum Protection

Sick of your tools sliding around in transit? All Red Box Foam inserts are machine CNC-cut to the exact dimensions of your tools. This enables us to achieve a snug fit that ensures each tool remains securely in its designated place. Not only does this prevent contact between your tools in storage, customised drawer inserts also act as a shock absorber, protecting your tools from motion-inflicted damage.

Custom Foam and Tool Etching

Custom sizing and colour options aren’t the only way we personalise our clients’ foam inserts at Red Box Foam. We also offer a bespoke laser-etching service, perfect for customers looking for enhanced tool control or a more professional finish. Whether it’s tagging your tools with their unique code, adding a set of instructions, or replicating your brand logo, laser etching takes custom foam inserts to a whole new level.

Fast Turnaround & UK Shipping

Don’t want to wait weeks for your foam insert to arrive? We offer a fast 2-3 day turnaround on all bespoke tool foam layers UK orders placed in England, Scotland, and Northern Ireland. Our skilled craftsmanship and years of experience means that we can fulfil custom orders for UK foam inserts cost-effectively and quickly, while never compromising on quality.

Our Range of Foam Solutions for Tools

As experts in supplying high-density foam to specification, we specialise in personalised foam solutions for a wide range of uses.

Foam products we manufacture at Red Box Foam include:

Open tool box complete with tools and custom foam inserts.

Foam Inserts for Tool Cases

Our custom designed case foam inserts offer you a durable layer of foam protection in portable tool cases, wheeled toolboxes, metal step cases, and more.

Open tool kit with custom Foam Inserts

Foam Drawer Inserts

Foam drawer inserts fit snugly into workshop cabinets and tool trolleys, providing you with a quick way to ensure every tool in your collection is accounted for.

Foam Shadow Board for Tools

Foam Shadow Boards for Tools

Foam shadow boards for tools offer countless advantages over traditional printed shadow boards. Cushioning each tool like a protective glove, they’re a perfect tool solution for workshops and home DIY tool organisation.

Get Your Custom Foam Insert in 3 Easy Steps

Step 1: Request a Quote

To give you an accurate quote, we’ll just need a few details about your tool storage and the tools you’d like included in your foam inserts. Our tool imaging library contains over 10,000 tools so it’s likely we’ll have everything we need already, but you’re welcome to bring your tools in for scanning or we can visit you on site if you prefer.

Step 2: Approve the Design

Happy with your quote? We’ll move on to creating your custom foam insert layout. Once designed, we’ll email you a PDF to review, illustrating the proposed layout of each layer. If you’re happy, we’ll then progress your foam insert to the manufacturing stage.

Step 3: Fast Delivery

In just 2-3 days from getting the green light from you, your new fully bespoke foam layers will be ready for dispatch. We offer fast, UK-wide, shipping as standard on all bespoke foam orders placed with us, so your delivery will be in your hands before you know it.

Looking to upgrade your tools or storage?

We can help there too. Bahco, Facom, Knipex, Stahlwille, Mountz, and Draper Tools are just some of the tool brands we carry in our online store, where you’ll find a choice of more than 60,000 professional grade tools. We also stock a wide range of tool cases and cabinets in varying styles, models, and sizes.

Other Types of Foam Case Inserts We Offer

Custom foam inserts aren’t just for tools. Our high-density foam solutions are the ideal way to safely transport firearms, drones, and breakables, in addition to many other high-value items. Just let us know what you need your foam insert for and we’ll design a tailored solution that ticks all the boxes.

Gun Case Foam Inserts

Looking for a failsafe way to protect your firearm? Whether your existing gun case foam has seen better days or you want to combine multiple guns in a single layout, we can customise a foam insert that fits your gun like a glove.

Camera Case Foam Inserts

If you’re a professional photographer, foam inserts offer a perfect solution for keeping your camera and lenses securely stored between shoots. One simple scan is all it takes to create a custom layout to fit any size camera bag.

Go-Pro Foam Case Inserts

Just like our customised foam inserts for tool boxes, Go-Pro inserts cocoon your Go-Pro in a protective layer of snug-fitting foam.
Each custom made Go-Pro foam insert is available in a choice of 14 unique colours.

Drone Foam Case Inserts

Bespoke foam layers offer the perfect way to protect your drone in transit. Cut to fit your drone’s proportions exactly, the high-density foam layer absorbs impact shocks, ensuring your drone survives its journey in one piece.

Industries We Serve

From aviation to automotive, we provide our custom cut foam inserts to a diverse range of industry sectors. We also have the manpower and the machinery to take on projects of any size or specification, be it a single unit order or a bulk request.

Key industries we service at Red Box Foam include:

Aviation

Automotive

Marine

Oil & Gas

Manufacturing

Whatever industry you’re in, we can devise a bespoke foam insert that’s fit for purpose and meets with all regulatory compliance.

Got Questions? We’ve Got Answers

Custom foam inserts are layers of high-density, precision cut, foam found in storage solutions such as tool chests and gun cases. The foam is cut to size using a water jet or a CNC-machine. Hollowed out compartments (inserts) are created in the foam layer for objects to slot into. These inserts are proportioned to the exact size and shape of the object they are designed to hold. This is achieved by laser scanning the object and creating a 3D ‘blueprint’ of its size and shape, which is then used to map out the insert.

You can order bespoke tool foam layers from Red Box Foam by filling out this simple form, by phoning 02380 254285, or by emailing [email protected]

Yes, we can bespoke foam layers for any type, brand, shape, or size storage solution.

We use a selection of high-density foams that are resistant to chemicals like Skydrol.

Yes, we offer competitive pricing for bulk orders.

This depends entirely on the complexity of the design and the quantity of bespoke foam layers required. In the majority of cases, we can turn your order around in 2-3 days, once we’ve received approval on your design. For larger orders and more complex designs, you may need to allow up to two weeks to receive your order. We will advise you on a rough timescale before production begins.

Yes. We offer a two-year warranty on our foams.

We always do our best to accommodate international shipping requests where possible. Please contact us to discuss your requirements.

We accept all major credit and debit cards and PayPal.

Explore More from Red Box Foam

Display Foam

Display foam offers a harmonious blend of functionality and aesthetics, making it an ideal choice for safeguarding delicate items while enhancing their presentation. Crafted with precision and care, presentation foam serves as a reliable guardian against potential damage during transportation or exhibition.

Premium Foam Packaging Solutions

Engineered with advanced materials, our premium foam packaging solutions offer you a sophisticated solution for safeguarding delicate items while enhancing their visual appeal.

Foam Shadow Board for Tools

Foam Shadow Boards

Foam shadow boards offer an efficient and innovative solution for tool organisation and keeping items safe in transit. Each customised foam insert provides a snug cocoon, securely encasing the item and hindering it from moving.

Laser Etching

Whether for tool accountability or personalisation, our state-of-the-art laser etching offers you a way to create custom and long-lasting impressions on materials such as plastic, metal, wood, and foam.

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