Custom Foam Solutions

CNC-cut foam inserts for protection, packaging and presentation

Red Box Foam designs and manufactures custom foam inserts and packaging for all businesses in the UK. Our solutions can help protect equipment, organise products, or present items in a professional manner.

Our Services

Red Box Foam designs and manufactures bespoke foam inserts and packaging for businesses across industries. Our solutions are designed to protect equipment, organise products and present items professionally.

Premium Foam Packaging

Our premium foam packaging solutions are designed to protect and elevate your products. Each insert is precision-cut to your specifications, with a choice of materials, colours and branding options to deliver a high-end, professional presentation.

Standard Foam Packaging

A cost-effective solution to our premium foam packaging. Made from flexible polyurethane foam, this solution delivers reliable cushioning and shock absorption for a fraction of the price. Great for high-volume applications or budget-conscious projects.

Display Foam

When presentation is just as important as protection, our display foam is the go-to choice. Designed for retail environments, exhibitions, and product showcases, it ensures items remain secure, safe, and well-protected, all while being presented in a professional way.

Laser Etching

Add personalisation to your foam. Laser etch logos, labels, serial numbers, and identification markings directly onto foam, metal, acrylic, and more. Perfect for branding, organisation, and visual clarity.

Custom Foam Case Inserts

Our foam inserts can be used across many industries and use cases, from tools to electronics, medical equipment, and general product displays.

Custom foam inserts for protective cases, designed around your products and equipment. Each insert is cut to millimetre-accuracy, ensuring your items fit snugly while still being retrievable.

We’ve created foam case inserts for a range of products:

Gun Case Foam Inserts

Drone Case Foam Inserts

Camera Case Foam Inserts

The list goes on, but the results remain the same. Your products get shock-resistant foam built around them, guaranteeing their safety during transportation while boosting organisation and presentation.

Specialist Foam Inserts

Our case inserts are so precise, custom, and shock-resistant that they can be used for specialist equipment. This includes everything from medical equipment to technical instruments, collectables, and fragile items.

Due to our foam’s absorption features and our CNC-cut accuracy, delicate items, even goods that must remain in calibration, are fully protected during transportation against slight and hard bumps.

Tool Shadow Boards

Used for organisation and visual control in busy workshops, factories, and industrial environments, they help boost tool control and safety. Shadow boards come in dual-colour foam, helping workers quickly identify what tools are where and which are missing.

Tool Case Foam Inserts

Custom foam inserts designed to keep tools secure, organised and protected within any case. Each insert is precision-cut to your exact tool layout, ensuring everything stays in place and is easy to identify, store and transport.

We Can Do More

The mentioned categories cover most of what we offer. However, everything we produce is custom. We rarely work for a fixed catalogue.

If you have an item, case, or a requirement that doesn’t fit into one of the mentioned categories, still feel free to contact us. We’ll be more than happy to design a foam solution around it.

Why Choose Red Box Foam

Businesses choose Red Box Foam because we offer:

CNC precision cutting for millimetre fit accuracy to ensure the perfect fit.
Durable, high-quality foam that’s built to last even under industrial conditions.
Custom-designed layouts tailored to the exact needs of our customers.
Solutions for all industries, regardless of whether it’s aerospace or retail.
UK-based manufacturing with fast turnaround times and delivery.

Get in Touch

If you’re ready to get your custom foam today, feel free to contact us at +44 (0) 2380 254 285 or [email protected]. Simply tell us your items or special requests, and we’ll see how we can make protective foam work for you.